How to iron 2.6 mm mini fuse beads | Temperature, time and tips

Mini beads are small, so they heat up quickly. Stick to three rules (medium heat, short passes, and cooling under a weight) and you'll get a clean finish.

What you need

  • A household iron (no steam)
  • Ironing paper (or parchment paper if you don't have any)
  • A flat, heat-resistant surface (a wooden board or a thick book works better than an ironing board)
  • Something heavy to press the piece while it cools (such as a thick book)

Temperature and time guide

Results vary with your iron and the room temperature, so start with short passes and add a little more time as you check progress.

TemperaturePer spotWhat to look for
Front (first pass)Medium (140–160 °C / 284–320 °F)10–20 secondsHoles shrink slightly
Back (second pass)MediumAbout 10 secondsBead shapes still slightly visible
For keychainsMediumA little longer on both sidesHoles almost closed

Step by step

  1. Gently lay ironing paper over the beads on the pegboard
  2. Set the iron down and move it in small circles without pressing
  3. Work from the edges toward the center so the whole piece heats evenly
  4. Check the bead shapes through the paper and stop once the holes have shrunk slightly
  5. While it's still hot, place a weight on top and leave it until completely cool
  6. Once cool, remove the paper and pegboard, and iron the back the same way if you like

Common problems and fixes

ProblemCauseFix
Beads come apartNot enough heatIron again, adding 5 seconds at a time. Ironing from the back is fine too
Holes gone, beads flattenedToo hot or too longNext time, lower the heat and keep it shorter. If you like the flat look, leave it as is
Piece warpedNo weight while coolingIron it lightly again, then cool it under a weight
Stuck to the paperPeeled off before it cooledWait until it's completely cool, then peel slowly
Some areas didn't fuseUneven heatGive just that area a short extra pass

Safety

An adult should do the ironing or supervise closely. The beads and pegboard are very hot right after ironing. 2.6 mm beads are tiny, so store them out of reach of small children and pets, who might put them in their mouths.

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FAQ

What temperature should I iron 2.6 mm fuse beads at?

Medium heat (140–160 °C / 284–320 °F) is a good guide. Iron each spot for 10–20 seconds, stop when the holes shrink slightly, and cool the piece under a weight while it's still hot.

Should I use steam?

No. Turn the steam off, and always iron with ironing paper (or parchment paper) on top.

It warped as it cooled. Can I fix it?

Lay the paper on top and warm it lightly again, then immediately put a weight such as a thick book on it and let it cool completely. It usually goes back to flat.

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